Engine | Type / JD18 X / Exhaust emission regulations compliancy: Final Tier 4 (FT4)/Stage V / Displacement / 18.0 L / 1098.43 cu in. / Model / Europe: 6180ZX501 / North America: 6180ZX401 / Cylinders / In-line six / |
Engine | Type / JD18 X / Exhaust emission regulations compliancy: Final Tier 4 (FT4)/Stage V / Displacement / 18.0 L / 1098.43 cu in. / Model / Europe: 6180ZX501 / North America: 6180ZX401 / Cylinders / In-line six / |
*Inventory shortages may cause extended delivery dates
*This price does not include attachments and accesories
John Deere rotary harvesting units are built for reliable and powerful feeding of high-capacity forage harvesters. Two fundamental designs are available to match all producer needs. The 600plus Series Headers are the universal solution for different crops up to 4-m (13.1-ft) tall. The 700plus Series Headers are the perfect solution for high-yielding crops.
Available beginning in model year 2019, the top-model 772 12-Row Large-Drum Rotary Harvesting Unit has been designed to fully leverage the capacity of 9000 Series Self-Propelled Forage Harvesters (SPFH).
The 6X9 Series Pickups with the patented endless flight vortex auger design and optional dual header drive enable high-capacity feeding of John Deere SPFH. Key advantages are the throughput boost in high-yielding crops but also the easy handling of uneven windrows.
John Deere SPFH come with variable header drive in base. The header speed is automatically synchronized with the feeding speed and length of chop through a hydrostatic IVT© drive system. This ensures a gentle and even crop transfer from the header into the machine without blocking or disrupting material transition. Producers receive the benefit of high chopping quality and full leverage of the header and crop flow potential.
Dual header drive for the SPFH and the 6X9 Series Pickups complements the benefits of the variable header drive. While the variable header drive automatically synchronizes the pickup auger and harvester feeding speed, the dual header drive with its individual hydraulic drive of the pickup tines is speed matched with vehicle speed to ensure clean crop picking in changing conditions and windows.
Tines speed up and slow down with forward speed while the pickup auger speed is still synchronized with the length of chop and feedroll speed. Producers benefit from a better quality of chop, smoother feeding, and an easy-to-utilize harvesting system.
The 9000 Series SPFH offer the hydraulic feedroll dampener in base. Next to the four individual springs applying high pressure on the crop mat entering the machine, the dampener supports crop compaction in uneven crop conditions and ensures smooth feeding even at the highest feeding speeds when chopping for a very long period.
A state-of-the-art metal detector scans for metal in the crop mat and stops the intake in case of tripping. Optionally, this safety device can be completed with a unique stone detection feature that senses for knocks and abnormal feedroll movement. Two redundant sensors developed for this application improve solid foreign object detection and minimize false tripping caused by lumps or uneven windrows.
The John Deere 9000 Series Self-Propelled Forage Harvesters (SPFH) have been developed with a clear focus on machine performance: more throughput and less fuel consumption while providing maximum uptime and low cost of operation.
A key success factor is the concept of lower engine rpm at higher harvesting component speeds.
The top-model 9700, 9800, and 9900 SPFH are equipped with a Liebherr 12-cylinder V-engine with 24-L displacement. The Liebherr D9512 is a state-of-the-art engine and delivers what a high-performance forage harvester requires:
The broad maximum power range of the Liebherr V12 engine cuts off the less-efficient rpm area above 1800 rpm. The rising torque curve down to 1300 rpm enables efficient operation of the machine in the lower rpm range.
To reach maximum efficiency and performance, all machine component speeds are re-worked and laid out for best function in the 1400 to 1800 engine rpm range. This also leads to better fuel efficiency with an optimum range from 1250 to 1600 rpm, where the engine has its lowest specific fuel consumption (g/kWh).
This unique concept delivers undisputed customer value:
*Compared to replaced models
Liebherr is a trademark of Liebherr-International AG.
All 9000 Series Self-Propelled Forage Harvesters (SPFH) can be operated with or without a kernel processing unit in position. When not in use, a crop transition chute swings into position at a few turns of a crank. The crop transition chute comes standard on all harvesters.
Also available on all SPFH is the optional dismounting crane for easy kernel processing swing outside the service compartment.
The 9000 Series SPFH feature the AutoLube central greasing harness; the respective central greasing equipment is available on the Premium Kernel Processor as well. The XStream Kernel Processor features an automatic pressurized oil lubrication.
For the 9000 Series, two types of kernel processors (KP) are offered: the John Deere Premium KP and the John Deere XStream KP. Both kernel processors have been tested and proven by independent experts during corn harvest in 2016 and 2017.
The 9600, 9700, and 9800 SPFH can be equipped with the John Deere XStream KP or the John Deere Premium KP. For the 9900, only the heavy-duty XStream KP solution is available.
On the 9000 Series, the proven John Deere Premium KP can be installed on the 9600, 9700, and 9800 models. With their highly intense processing, they deliver the best results at any length of cut.
The Premium KP has a standard KP housing with grease lubrication in base. The roll diameter is 240 mm (9.45 in.) with 32 percent speed differential. As an option, 40 percent speed differential can be installed, if required.
The following rolls are available for the Premium KP:
With Dura Line rolls, a longer lifetime and less wear can be reached, resulting in less cost of operation.
For an easy and uncomplicated mounting and dismounting of the Kernel Processor, a crane with electric winch can be installed as an option.
The John Deere XStream KP is made for high-horsepower machines and stands for extreme kernel processing at any length of cut.
The XStream KP rolls are manufactured and delivered by Scherer Inc., which is located in South Dakota, Unites States. The kernel processor fits all 9000 Series models (9600 through 9900). As Scherer Inc. has a strong focus on dairy forage production and is the leading company in KP roll designs and manufacturing since 1999, a strong statement is set in regards to kernel processing and forage quality.
More information about Scherer Inc. can be found on their website: https://www.schererinc.com/
The XStream KP is equipped with a heavy-duty housing with KP roll quick-exchange system and pressurized oil lubrication. The roll diameter is 250 mm (9.8 in.) with 50 percent speed differential. As an option, the XStream KP can be equipped with bearing temperature monitoring.
The following rolls are available for the XStream KP:
In comparison to the Dura Line sawtooth rolls, the Dura Line XCut rolls have a spiral groove sawtooth profile, delivering excellent processing, especially at long lengths of cut. The spiral groove design delivers highly processed plants and smashed kernels.
Due to a special heat treatment, the coating is extremely wear resistant and has an extraordinarily smooth surface. This results in a permanent fast chopping process while the fuel consumption remains low.
Tests show that while chopping in the same crop conditions and chopping the same tonnage, Dura Line parts last four times as long as, or longer than, standard parts. Time and money associated with replacing parts are significantly reduced.
Dura Line parts cover nearly every wear part that does not already have a high-wear solution. The main crop flow elements are hardened and more resistant, even in the toughest conditions. Dura Line parts include spiral band, knife brackets, front chute, grass channel blower band, blower side liners, spout liners, and spout caps.
Three packages are available to match different producer requirements:
Producers have the ability to equip their 8000 or 9000 Series Self-Propelled Forage Harvesters (SPFH) with Dura Line components for extended part lifetime and lower cost of operation.
Three packages are available to match different producer requirements:
# | Dura Line™ Component | Basic | Premium | Ultimate |
1 | Spiral band (cutterhead floor) | √ | √ | √ |
2 | Accelerator band | √ | √ | √ |
3 | Spout flap | √ | √ | √ |
4 | Spout wear liners | √ | √ | |
5 | Front chute base liner | √ | √ | |
6 | Grass chute base liner | √ | ||
7 | Accelerator side wall liners | √ | ||
8 | Front chute side liners | √ | ||
9 | Smooth roll scraper | √ | ||
10 | Dura Line knife holders | √ | ||
11 | Transition front liners (Model year 2019) | √ | ||
12 | Dura Line Plus Shearbar | √ |
Option code | Description |
2720 | Standard wear machine |
2721 | Dura Line Basic |
2722 | Dura Line Premium |
2723 | Dura Line Ultimate |
The HarvestLab sensor mounts to the top of the discharge spout and takes accurate dry matter and ingredient readings (more than 4000 measurements per second) of the crop through the sapphire glass lens as crop passes through the spout. This is the same technology forage labs use to measure dry matter. HarvestLab with John Deere Constituents Sensing measures dry matter, and has the ability to measure sugar, starch, acid detergent fiber (ADF), neutral detergent fiber (NDF), and crude protein in corn silage as well as ensiled material when used as a stationary unit.
When HarvestLab is used in conjunction with Harvest Monitor™, a wealth of important information becomes available to the operator, including productivity in acres per hour, throughput in tons per hour, total area harvested, total crop mass harvested, yields, and dry matter.
When the HarvestLab is used in conjunction with an 8000 or 9000 Series Self-Propelled Forage Harvester (SPFH) and a GreenStar™ display, AutoLoc™ functionality is automatically present. AutoLoc automatically varies the length of cut according to the desired crop-dry matter correlation settings based on the dry matter readings from the HarvestLab sensor.
Crop | Material | Dry Matter | ADF* | NDF** | Starch | Protein | Sugar | Crude Fibre (XF) | Crude Ash (XA) |
Corn silage | Freshly harvested and ensiled | Yes | Yes | Yes | Yes | Yes | No | No | No |
Alfalfa | Yes | Yes | Yes | No | Yes | Yes | No | No | |
Snaplage | Yes | Yes | Yes | Yes | No | Yes | No | No | |
Whole crop silage | Yes | Yes | Yes | Yes | Yes | No | No | No | |
Grass | Yes | Yes | Yes | No | Yes | Yes | Yes | Yes |
*ADF - Acid Detergent Fibre
**NDF - Neutral Density Fibre
Overview
John Deere self-propelled forage harvesters (SPFH) set new standards in kernel processing performance. Proven in independent tests during corn harvest in 2016 and 2017, John Deere kernel processors (KP) deliver smashed kernels and highly processed plants that growers expect. With two different models, the John Deere Premium KP© kernel processor and the John Deere XStream KP© kernel processor, all different needs will be satisfied.
Additional details
All John Deere SPFH can be operated with or without a kernel processing unit in position. When not in use, a crop transition chute (or grass chute) swings into position with a few turns of a crank. The crop transition chute comes standard on all harvesters.
The SPFH feature the AutoLube central greasing harness; the respective central greasing equipment is available on the Premium KP kernel processor. The XStream KP kernel processor features automatic pressurized oil lubrication.
The John Deere Premium KP is available for the 9500 to 9800 models, and the John Deere XStream KP is available for all 9000 Series models. The 9900 model can only be equipped with an XStream KP.
On the 9000 Series, the proven John Deere Premium KP can be installed on the 9500 through 9800 models. With their highly intense processing, they deliver excellent forage quality at any length of cut.
The main features of the Premium KP are:
The following rolls are available for the Premium KP:
With the option of Dura Line rolls, a longer lifetime and less wear can be reached, resulting in lower cost of operation.
For easy and uncomplicated mounting and dismounting of the KP, a crane with electric winch can be installed as an option.
The following diagram shows the complete John Deere Premium KP offering with all possible combinations.
Sawtooth (118/118 teeth) ™ code 3734 |
||
John Deere Premium KP with:
|
Dura Line sawtooth (118/118 teeth) ™ code 3738 |
|
Whole crop sawtooth (178/178 teeth) ™ code 3743 |
The following additional options are also available for the Premium KP.
The John Deere XStream KP is the heavy-duty solution made for high throughput and high-horsepower machines and stands for extreme processing at any length of cut in any crop and any conditions.
The XStream KP rolls are manufactured and delivered by Scherer Inc., located in South Dakota, United States. The kernel processor is supplied ex-factory by Scherer Inc. and fits on all 9000 Series models. As Scherer Inc. has a strong focus on dairy forage production and is the leading company in KP roll designs and manufacturing since 1999, a strong statement is set regarding kernel processing and forage quality.
More information about Scherer Inc. can be found on their website: https://www.schererinc.com/
The main features of the XStream KP are:
The following rolls are available for the XStream KP:
All XStream KP options for 9000 series are available with 10- or 11-inch rolls.
In comparison to the Dura Line sawtooth rolls, the Dura Line XCut rolls have a spiral groove sawtooth profile that delivers excellent processing, especially at long lengths of cut. The spiral groove design delivers highly processed plants and smashed kernels.
For easy and uncomplicated mounting and dismounting of the KP, a crane with electric winch can be installed as an option.
The following diagram shows the complete John Deere XStream KP offering with all possible combinations
Dura Line sawtooth (110/145 teeth) ™ code 3750 |
||
Requires:
|
Dura Line XCut sawtooth with spiral groove (110/145 teeth) ™ code 3751 |
|
Dura Line XCut sawtooth with spiral groove for whole crop (145/165 teeth) ™ code 3752 |
The following additional options are also available for the XStream KP.
Due to increased machine usage (chopping more tons per hour), standard high-quality steel parts need to be replaced more frequently. Since 2010, John Deere has been meeting the challenge and exceeding expectations with Dura Line wear parts.
Dura Line components were developed by John Deere and are installed in high wear spots on the self-propelled forage harvesters (SPFH), mainly in the crop flow. The technology is normally used for heavy-duty environments such as mining and machine tooling. It is the highest material quality in the industry that is installed on an SPFH.
Dura Line guarantee
The Dura Line guarantee provides a specified number of engine hours or time of usage (whichever comes first) for the different Dura Line liners. The Dura Line guarantee was first introduced in 2017 and is valid for all 8000 and 9000 Series SPFH models. Dura Line liners damaged from foreign material or misuse are excluded. Only parts that are completely worn are replaced.
For more information about the Dura Line guarantee, contact the local sales organization.
Dura Line packages
The John Deere Dura Line crop flow liners come in three packages. Depending on the individual harvesting requirements, there is a perfect package for every need.
# | Dura Line component | Basic | Premium | Ultimate |
1 | Spiral band | â | â | â |
2 | Accelerator band | â | â | â |
3 | Spout flap | â | â | â |
4 | Spout wear liners | â | â | |
5 | Front chute base liner | â | â | |
6 | Grass chute base liner | â | ||
7 | Accelerator side wall liners | â | ||
8 | Front chute side liners | â | ||
9 | Transition front liners | â | ||
10 | Dura Line© smooth roll scraper | â | â | â |
11 | Dura Line© knife holder | â | ||
12 | Dura Line© Plus shear bar | â | â |
The HarvestLab 3000 sensor mounts to the top of the discharge spout and takes accurate dry matter and ingredient readings (more than 4000 measurements per second) of the crop through the sapphire glass lens as crop passes through the spout. This is the same technology forage labs use to measure dry matter. HarvestLab 3000 with John Deere Constituent Sensing measures dry matter and can measure sugar, starch, acid detergent fiber (ADF), neutral detergent fiber (NDF), crude fiber, crude ash and crude protein depending on the crop. In addition, the HarvestLab 3000 sensor can also be used as a stationary unit.
Crop type and constituent sensing
Crop | Material | Dry Matter | ADF | NDF | Starch | Protein | Sugar | Crude Fibre (XF) | Crude Ash (XA) |
Corn silage | Freshly harvested and ensiled | Yes | Yes | Yes | Yes | Yes | No | No | Yes |
Alfalfa | Yes | No | No | No | No | No | No | No | |
Whole crop silage | Yes | No | No | No | No | No | No | No | |
Grass | Yes | Yes | Yes | No | Yes | Yes | Yes | Yes |
When HarvestLab 3000 is used in conjunction with Harvest Monitor© system, a wealth of important information becomes available to the operator, including productivity in acres per hour, throughput in tons per hour, total area harvested, total crop mass harvested, yields, and dry matter.
When the HarvestLab 3000 is used in conjunction with an 8000 or 9000 Series Self-Propelled Forage Harvester (SPFH) and a GreenStar© display, AutoLoc functionality is automatically present. AutoLoc automatically varies the length of cut according to the desired crop-dry matter correlation settings based on the dry matter readings from the HarvestLab 3000 sensor. With the AutoLoc adjustment, bunk density is improved and a high forage quality is reached.
AutoLoc, a feature exclusive to John Deere, brings added value to the HarvestLab sensor and John Deere SPFH. AutoLoc works in conjunction with the HarvestLab sensor and IVLOC transmission to automatically adjust the length of cut (LOC) based on crop moisture levels to improve bunk density and reduce long particles in dry corn. Nutritionists, herdsmen, and SPFH operators will all benefit from this innovation.
John Deere is leading the industry in providing real-time information that matters most to forage production. Quality forage comes from properly packed silage, which is directly related to the moisture content and LOC of the crop.
LOC changes are made automatically in the field based on moisture readings and predetermined settings determined by operator requirements. No in-field calibration is required to load the LOC requirements; the operator simply uses the GreenStar display to program the desired LOC settings at different moisture levels.
When moisture levels of crop in the field change, the IVLOC drive automatically responds to either increase or decrease the feedroll speed, which in turn changes the LOC. If moisture levels of the crop are outside of the desired range, the IVLOC transmission adjusts and limits the LOC based on the maximum and minimum LOC settings as determined by the operator.
AutoLoc solves the dry matter and LOC puzzle
On-the-go, accurate LOC adjustment is unique in the market. John Deere AutoLoc is linked to the HarvestLab sensor, which measures the dry matter and ingredient content on the go with more than 4000 measurements per second, using the most accurate technology in the market â near-infrared technology.
According to the accurate moisture readings, AutoLoc is able to adjust the proper LOC automatically in steps as small as 1 mm (0.04 in.). This process is faster and more accurate than any operator could do manually because of all the other important operating functions being performed. This can increase overall efficiency dramatically.
With AutoLoc, the SPFH operator simply sets the minimum, optimum, and maximum moisture levels and the corresponding lengths of cut. AutoLoc then creates a linear curve between the minimum and the optimum and between the optimum and the maximum. LOCs are then determined based on those lines.
For example, if the optimum LOC were set to 15 mm (0.59 in.) at 68 percent moisture and 8 mm (0.31 in.) at 50 percent moisture, and the actual moisture of the crop was 63 percent, AutoLoc would change the LOC to be 13 mm (0.51 in.) based on the linear curve it created.
Why AutoLoc is a must to ensure silage quality and overall profitability
It impacts the silage compaction in the bunker to ensure the quality of feed being stored is the best quality possible.
Silage density and AutoLoc
Good silage starts with high bunk density to preserve the crop value. This is the main objective for both dairy/beef producers and biogas plants. Many factors are involved in achieving high bunk density, including type of crop, moisture levels, length of cut, bunk filling speed, and compaction machinery.
Some of these factors cannot be easily changed while harvesting. AutoLoc adds an improved sense of control to the harvesting and silage storage operation. Operators do not need to compromise when choosing the proper length of cut based on moisture. AutoLoc takes care of this chore automatically.
Oftentimes, producers are so focused on getting the job done that important tasks and details are overlooked during the harvesting operation. Knowing the growing period for corn silage covers five months growing in the field and only a few days harvesting for 10 to 12 months of feeding, the process of the silage harvest and storage should be managed as well as possible.
The impact of the silage quality, which can be harvested and stored in just a few days, can have a huge impact on income throughout the entire year. The silage cost is a major part of the expenses in the dairy/beef and biogas plant businesses. Poor forage quality can cost tens of thousands of dollars per year in increased feed costs resulting in the producer having to invest in additional silage to reach the desired feed ration.
Spoilage/reheating and seeping losses are the biggest problems in silage bunks. These problems often happen due to insufficient compaction and an incorrect LOC. In order to achieve the right amount of silage compaction and keep as much air out of the silage as possible, the LOC has to be adjusted according to the moisture levels of the crop - the wetter the material, the bigger the particle size.
While varying lengths of cut can dramatically help to achieve high density levels, the length of cut of the material must be consistent in order to maintain normal rumination, chewing, and saliva production in the rumen. If the particles are too small, the food does not fit anymore with the process of the cow rumen and the compaction becomes difficult due to the instability of the material.
For this reason, John Deere created AutoLoc, which automatically adjusts the length of cut to the moisture value, while staying within the preset LOC range.
Having some limited LOC variations in a bunk silo should not affect the effective fiber in the ration on a daily basis. Using AutoLoc in conjunction with upright or bag silos can vary the effective fiber fed to animals on a daily basis.
Looking at the studies done by Honig and Rohr in 1985, as can be seen in the following table, it is possible to get high-density levels of dryer crop when the crop is chopped at a shorter LOC.
Length of cut |
Bunk density |
|
73 percent moisture |
64 percent moisture |
|
4 mm (0.16 in.) |
205 kg/m3 (12.8 lb/ft3) |
179.7 kg/m3 (11.2 lb/ft3) |
7 mm (0.28 in.) |
192.2 kg/m3 (12.0 lb/ft3) |
174.6 kg/m3 (10.9 lb/ft3) |
14 mm (0.55 in.) |
173 kg/m3 (10.8 lb/ft3) |
157 kg/m3 (9.8 lb/ft3) |
Forage harvester performance and AutoLoc
The following equipment is required for AutoLoc functionality:
The John Deere JD18X engine with 18L (1098-cu in.) displacement delivers unmatched performance and characteristics. The unique engine characteristic and efficiency brings the John Deere self-propelled forage harvesters (SPFH) into another performance league in the 700- to 800-PS (690.4- to 789-hp) power class. With the JD18X engine comes unique features and high comfort on the 9500, 9600, and 9700 SPFH models.
The JD18X engine was awarded âDiesel of the Year 2021,â confirming the performance and the Diesel only concept. Click here for more information.
The unbeatable performance of the JD18X engine together with the HarvestMotion Plus concept achieves unique power and torque rise in the 700- to 800-PS (690.4- to 789-hp) power class.
The unique engine characteristics with constant, strong power and torque rise at around 1300 rpm provides a highly efficient forage harvester and comfortable driving in every situation.
Model | Rated powerâ | Maximum power with HarvestMotion Plusâ | Power growth at lower rpm | Torque rise | |
9500 | 700 PS (515 kW, 690.4 hp)â | 765 PS (563 kWâ, 755 hp) | 65 PS (48 kW, 64.4 hp)â | 9.3 percentâ | 50.5 percent |
9600 | 750 PS (552 kW, 740.2 hp)â | 787 PS (579 kW, â776.5 hp) | 37 PS (27 kW, â36.2 hp) | 4.9 percentâ | 45.2 percent |
9700 | 800 PS (589 kW, 789 hp) | 825 PS (607 kW, 813 hp) | 25 PS (18 kW, 24 hp) | 3.1 percent |
AdBlue is a trademark of VDA Verband der Automobilindustrie e.V.
A state-of-the-art engine with ideal performance characteristics and low specific fuel consumption perfectly aligns and synchronizes with a superior crop flow. This is the John Deere HarvestMotion Plus concept. The âPlusâ stands for unique torque rise and more power at low engine rpm ™ an experience of pure performance and efficiency without any compromise. Additionally, there is no diesel exhaust fluid (DEF) required.
The HarvestMotion Plus advantage:
With a maximum engine speed of 1800 rpm, the engine is always operated in its sweet spot. Lower rpm means lower specific fuel consumption. Less fuel consumption means less costs and, in the end, more money in your pocket. HarvestMotion enables up to 13 percent less total fluid consumption, which equals up to $125 per day of grass harvest and $141 per day of corn harvest.*
*NOTE: Based in internal benchmark data from 2020: JD18X engine with HarvestMotion Plus versus replaced model with 4 percent less diesel, no DEF (AdBlue®), and 10 hours of chopping per day.
Less engine rpm, more power, and a unique torque rise ™ this is what HarvestMotion Plus delivers. The JD18X engine has been tailored to the needs of an agricultural harvesting machine. Operators will feel its strength, and owners will profit off its harvesting capacity. The 18L (1098-cu in.) John Deere engine in the 9000 Series Self-Propelled Forage Harvester (SPFH) with the HarvestMotion Plus concept is a winning combination.
Reliable power delivered by modern robust engine technology ensures harvesting capacity. The JD18X engine delivers exceptional performance without needing a complex aftertreatment system. This means unique simplicity in this power class.
AdBlue is a trademark of VDA Verband der Automobilindustrie e.V. Liebherr is a trademark of Liebherr-International AG.
The HarvestLab 3000 sensor mounts to the top of the discharge spout and takes accurate dry matter and ingredient readings (more than 4000 measurements per second) of the crop through the sapphire glass lens as crop passes through the spout. This is the same technology forage labs use to measure dry matter. HarvestLab 3000 with John Deere Constituent Sensing measures dry matter and constituents like sugar, starch, acid detergent fiber (ADF), neutral detergent fiber (NDF), crude fiber, crude ash, crude protein, crude fat, Metabolic Energy and ELOS depending on the crop. In addition, the HarvestLab 3000 sensor can also be used as a stationary unit.
Crop type and constituent sensing
Crop type | Moisture/ dry matter | Crude protein | Crude starch | uNDF | ADF | Crude sugar | Crude Ash |
Corn | X | X | X | X | X | --- | X |
Alfalfa | X | X | --- | X | X | X | X |
Whole crop silage | X | X | X | X | X | X | X |
Grass | X | --- | --- | --- | --- | --- | --- |
When HarvestLab 3000 is used in conjunction with Harvest Monitor© system, a wealth of important information becomes available to the operator, including productivity in acres per hour, throughput in tons per hour, total area harvested, total crop mass harvested, yields, and dry matter. To measure and document the constituents, a G5Plus Universal Display is required. All data documented on the G5Plus Universal Display is shown in John Deere Operations Center.
When the HarvestLab 3000 is used in conjunction with an 8000 or 9000 Series Self-Propelled Forage Harvester (SPFH) and a GreenStar© display, AutoLoc functionality is automatically present. AutoLoc automatically varies the length of cut according to the desired crop-dry matter correlation settings based on the dry matter readings from the HarvestLab 3000 sensor. With the AutoLoc adjustment, bunk density is improved and a high forage quality is reached.
AutoLoc, a feature exclusive to John Deere and unique to the market, brings added value to the HarvestLab sensor and John Deere SPFH. AutoLoc works in conjunction with the HarvestLab 3000 sensor and IVLOC transmission to automatically adjust the length of cut (LOC) based on crop moisture levels to improve bunk density and reduce long particles in dry corn. Nutritionists, herdsmen, and SPFH operators will all benefit from this innovation.
John Deere is leading the industry in providing real-time information that matters most to forage production. Quality forage comes from properly packed silage, which is directly related to the moisture content and LOC of the crop.
LOC changes are made automatically in the field based on moisture readings and predetermined settings determined by operator requirements. No in-field calibration is required to load the LOC requirements; the operator simply uses the GreenStar© display to program the desired LOC settings at different moisture levels.
When moisture levels of crop in the field change, the IVLOC drive automatically responds to either increase or decrease the feedroll speed, which in turn changes the LOC. If moisture levels of the crop are outside of the desired range, the IVLOC transmission adjusts and limits the LOC based on the maximum and minimum LOC settings as determined by the operator.
AutoLoc solves the dry matter and LOC puzzle
According to the accurate moisture readings, AutoLoc is able to adjust the proper LOC automatically in steps as small as 1 mm (0.04 in.). This process is faster and more accurate than any operator could do manually because of all the other important operating functions being performed. This can increase overall efficiency dramatically.
With AutoLoc, the SPFH operator simply sets the minimum, optimum, and maximum moisture levels and the corresponding lengths of cut. AutoLoc then creates a linear curve between the minimum and the optimum and between the optimum and the maximum. LOCs are then determined based on those lines.
For example, if the optimum LOC were set to 15 mm (0.59 in.) at 68 percent moisture and 8 mm (0.31 in.) at 50 percent moisture, and the actual moisture of the crop was 63 percent, AutoLoc would change the LOC to be 13 mm (0.51 in.) based on the linear curve it created.
Forage harvester performance and AutoLoc
The following equipment is required for AutoLoc functionality:
Why AutoLoc is a must to ensure silage quality and overall profitability
It impacts the silage compaction in the bunker to ensure the quality of feed being stored is the best quality possible.
Silage density and AutoLoc
Good silage starts with high bunk density to preserve the crop value. This is the main objective for both dairy/beef producers and biogas plants. Many factors are involved in achieving high bunk density, including type of crop, moisture levels, length of cut, bunk filling speed, and compaction machinery.
Some of these factors cannot be easily changed while harvesting. AutoLoc adds an improved sense of control to the harvesting and silage storage operation. Operators do not need to compromise when choosing the proper length of cut based on moisture. AutoLoc takes care of this chore automatically.
Oftentimes, producers are so focused on getting the job done that important tasks and details are overlooked during the harvesting operation. Knowing the growing period for corn silage covers five months growing in the field and only a few days harvesting for 10 to 12 months of feeding, the process of the silage harvest and storage should be managed as well as possible.
The impact of the silage quality, which can be harvested and stored in just a few days, can have a huge impact on income throughout the entire year. The silage cost is a major part of the expenses in the dairy/beef and biogas plant businesses. Poor forage quality can cost tens of thousands of dollars per year in increased feed costs resulting in the producer having to invest in additional silage to reach the desired feed ration.
Spoilage/reheating and seeping losses are the biggest problems in silage bunks. These problems often happen due to insufficient compaction and an incorrect LOC. To achieve the right amount of silage compaction and keep as much air out of the silage as possible, the LOC has to be adjusted according to the moisture levels of the crop - the wetter the material, the bigger the particle size.
While varying lengths of cut can dramatically help to achieve high density levels, the length of cut of the material must be consistent in order to maintain normal rumination, chewing, and saliva production in the rumen. If the particles are too small, the food does not fit anymore with the process of the cow rumen and the compaction becomes difficult due to the instability of the material.
For this reason, John Deere created AutoLoc, which automatically adjusts the length of cut to the moisture value, while staying within the preset LOC range.
Having some limited LOC variations in a bunk silo should not affect the effective fiber in the ration on a daily basis. Using AutoLoc in conjunction with upright or bag silos can vary the effective fiber fed to animals on a daily basis.
Looking at the studies done by Honig and Rohr in 1985, as can be seen in the following table, it is possible to get high-density levels of dryer crop when the crop is chopped at a shorter LOC.
Length of cut |
Bunk density |
|
73 percent moisture |
64 percent moisture |
|
4 mm (0.16 in.) |
205 kg/m3 (12.8 lb/cu ft) |
179.7 kg/m3 (11.2 lb/cu ft) |
7 mm (0.28 in.) |
192.2 kg/m3 (12.0 lb/cu ft) |
174.6 kg/m3 (10.9 lb/cu ft) |
14 mm (0.55 in.) |
173 kg/m3 (10.8 lb/cu ft) |
157 kg/m3 (9.8 lb/cu ft) |
Engine power | |
Maximum power at 1800 rpm | 566 kW 770 PS / 759 hp |
Key Specs | |
Engine | Type JD18 X Exhaust emission regulations compliancy: Final Tier 4 (FT4)/Stage V Displacement 18.0 L 1098.43 cu in. Model Europe: 6180ZX501 North America: 6180ZX401 Cylinders In-line six |
Engine | |
Fuel system | Common rail plus four valves |
Engine power | |
Fuel tank capacity | 1500 L 396.3 U.S. gal. |
Kernel processor | |
Type | John Deere Premium KP™, John Deere XStream KP™ |
Engine | |
Model | Europe: 6180ZX501 North America: 6180ZX401 |
Displacement | 18.0 L 1098.43 cu in. |
Cylinders | In-line six |
Cooling system | |
Cooling system capacity | 130 L 34.34 U.S. gal. |
Cooling fan drive | Direct |
Driveline | |
Ground drive | ProDrive™ system, autoshift transmission, differential lock (automatic and manual), automatic wet brake system Engine rpm on road: 1200-1800 rpm |
Hydraulics | Load sensing |
Crop harvesting unit | Harvest channel wide |
Harvest channel | |
Crop flow components | Low-friction crop flow concept |
Driveline | |
Main clutch | Dry clutch |
Number of discs | Two discs |
Main driveband | Reinforced with Kevlar® inserts |
Belt tensioning | Active, hydraulic pressure |
Main driveband, polybelt belts | Eight grooves |
Electrical system/Electrical and hydraulic system | |
Type/voltage | 12 / 24 V |
Batteries/battery quantity/capacity | 3 x 174 amp-hr |
Alternator | 12 V - 200 amp 24 V - 140 amp |
Hydraulic system capacity | 50 L 13.2 U.S. gal. |
Ground drive | |
Differential lock | Manual and automatic |
Maximum transport speed | ProDrive system: 20/25/30/40 km/h 12.4/15.5/18.6/24.9 mph |
Rear axle type | Hydromechanical 4WD |
Automatic wet brake system | Standard |
Engine rpm - Management | Optional |
Cab | |
Tilt and extend steering column | Standard |
Air conditioning and heater | Standard: ClimaTrak™ control |
Cool box | Optional |
Trainee seat | Standard |
Hectare counter | Standard |
Operator information system | Cornerpost display |
CAN-BUS electronics | Standard |
Side window wiper | Rear and side window wiper optional Parallel-type windscreen wiper |
Electric adjust and heated | Optional on rearview mirrors |
Rear view mirrors | Standard |
Machine management solutions | |
Yield monitoring | Harvest Monitor™ optional |
Documentation | Harvest Doc™ optional |
Crop analysis | HarvestLab™ 3000 optional |
Length-of-cut control based on crop parameter | Standard: Infinitely variable length-of-cut (IVLOC™) Optional: AutoLoc™ system - use with HarvestLab |
Satellite (GPS) assisted steering | AutoTrac™ optional |
Header connection | |
Header height control | Advanced header control (AHC) optional |
Crop-harvesting units | |
Grass pick-ups | 3.0, 4.0, 4.5 m 9.8, 13.1, 14.8 ft |
Feeding system/Feedrolls | |
Feed roll frame opening | Swing away, 37-45 degree (angle) |
Number | Four |
Metal detector | Standard |
Width, front | 830 mm 32.7 in. |
Standard feed roll drive | Hydro feedroll drive IVLOC standard Infinitely header drive speed standard |
Cutterhead | |
Knife drum width | 850 mm 33.5 in. |
Knife drum diameter | 670 mm 26.4 in. |
Speed at rated engine speed | Standard - 1170 rpm Optional - 1350 rpm |
Knife types available (crop) | Straight - grass Curved - corn |
Number of knives | 40 - 48 - 56 - 64 |
Knife sharpening system | |
Reverse rotation | Yes |
Automatic from cab | Yes, remote from cab |
Reverse drive | Standard |
Kernel processor | |
Quick-change | Quick kernel processor - swing in/swing out |
John Deere XStream KP | |
Maize, roll teeth number (speed differential) | 110/145 (50 percent) |
Wholecrop, roll teeth number (speed differential) | 145/165 (50 percent) |
Sorghum, roll teeth number (speed differential) | 238 (32 percent) |
Disk type (kernel processor) | |
Diameter of disks | 240 mm 9.45 in. |
Spout | |
Rotation, degrees | 210 degree (angle) |
Hydraulic height position | Standard: Hydraulic raise and lower Optional: Automatic spout positioning |
Double-cap deflection | Standard |
Maintenance | |
Rotary radiator screen cleaner | Standard |
Automatic lubrication system | Standard: AutoLube |
Engine oil and filter change duration | 1000 hours |
Vehicle | |
With front tires | 710/70R42 |
With rear tires | 620/60R30 |
Transport length (without header) | 6.6 m 21.7 ft |
Transport width (without header) | 3.2-3.8 m 10.5-12.5 ft |
Transport height (to cab roof) | Below 4 m 13.12 ft |
Spout | |
Working height (maximum) | Height to spout: 6.6 m 21.65 ft |
Engine power | |
DEF tank capacity ( for FT4 or EU Stage V emission level) | No DEF tank |
Crop-harvesting units | |
Grass pick-ups (transport width) | 3.0, 4.0, 4.5 m 9.8, 13.1, 14.8 ft |
Kernel processor | |
Quick KP removal | Optional crane with remote-controlled electric hoist |
John Deere XStream KP | |
Roll diameter | 250 mm 9.8 in. |
John Deere Premium KP | |
Weight | 163.3 kg 360 lb |
Blower/Crop accelerator | |
Rotor diameter/housing width | 560 / 620 mm 22.86 / 24.41 in. |
Number of blades | 10 |
Speed (option) | 1890 rpm |
Spout | |
Reach from center line (Optional) | 6 or 8 row: 4.73 m 15.5 ft 10 row: 5.87 m 19.3 ft 12 row: 6.71 m 22 ft |
Engine power | |
Maximum power | At 1400 rpm (ECE R120): 607 kW 825 PS / 813 hp Rated Power: 588 kW 800 PS / 789 hp |
Engine | |
Air compressor | Optional |
Ground drive | |
Engine speed management | Standard |
Cab | |
CAN bus electronics | Standard |
Panoramic view windows | Standard |
Rearview mirrors | Standard |
Machine management solutions | |
Assisted steering systems | Optional: AutoTrac™, Manual RowSense™, AutoTrac RowSense, Machine Sync |
Harvest channel | |
Width | Wide body channel |
Header connection | |
Infinitely variable header drive | Standard |
Lateral pivoting frame | Standard |
Multicoupler | Standard |
Auto PTO coupler | Optional |
Header drive | Base: Heavy-duty gearbox (i=3.75); pump/motor displacement: 85/80 cc Optional: Extra heavy-duty gearbox (i=4.31); pump/motor displacement: 110/90 cc |
Grass pickups (transport width) | 3, 4, 4.5 m 9.8, 13.1, 14.8 ft |
Maize headers | 8, 10 or 12 rows Working width: 6, 7.5, or 9 m 19.7, 24.6 , or 29.5 ft |
Feeding system/Feedrolls | |
Stone detector | Optional |
Standard feedroll drive | Hydro feedroll drive IVLOC Infinitely header drive speed |
Cutterhead | |
Shear bar options | Grass, corn, Dura Line™ corn, Dura Line Plus |
Knife sharpening system | |
Sharpening modes | Grinding and finishing |
John Deere XStream KP | |
Housing | Heavy-duty KP housing |
Lubrication | Pressurized oil |
John Deere Premium KP | |
Maize - standard sawtooth or Dura Line™ roll teeth number (speed differential) | 118 (32 or 40 percent) |
Whole crop - standard sawtooth roll teeth number (speed differential) | 178 (32 or 40 percent) |
John Deere XStream KP | |
Maize - Dura Line sawtooth or XCut roll teeth number (speed differential) | 110/145 (50 percent) |
Whole crop - Dura Line XCut roll teeth number (speed differential) | 145/165 (50 percent) |